OSHA Self Inspection Checklist - Welding and Cutting with Oxygen Fuel Gas

OSHA Self Inspection Checklist - Welding and Cutting with Oxygen Fuel Gas 

General Requirements

1.    Is acetylene generated, piped, or used at pressures no greater than 15 psig (pounds per square inch, gauge) or 30 psia (pounds per square inch, absolute)? [29 CFR 1910.253(a)(2)]

2.    Is all welding apparatus (torches, regulators, pressure- reducing valves, acetylene generators, and manifolds) purchased from reputable welding dealers who have indicated the equipment is suitable for the intended purpose? [29 CFR 1910.253(a)(3)]

3.    Are all employees trained and judged competent in the use of welding apparatus? [29 CFR 1910.253(a)(4) and 1926.350(d)]

4.    Are rules and instructions covering the operation and maintenance of oxygen or fuel-gas supply equipment readily available? [29 CFR 1910.253(a)(4)] ARC FLASH HAZARDS AND PROPER PRECAUTIONS

Cylinders and Containers

5.    Are all compressed gas cylinders legibly marked on their shoulders (by stenciling, stamping, or permanent labeling) with the chemical or trade name of the gas? [29 CFR 1910.253(b)(1)(ii)]

6.    Are oxygen and acetylene cylinders kept away from radiators and other sources of heat? [29 CFR 1910.253(b)(2)(i)]

7.    Inside buildings, are cylinders stored in well-protected, well-ventilated, dry locations at least 20 feet from highly combustible material such as oil? [29 CFR 1910.253(b)(2)(ii)]

8.    Are cylinders stored in designated spaces where they will not be knocked over, damaged by passing or falling objects, or subjected to tampering by unauthorized people? [29 CFR 1910.253(b)(2)(ii)]

9.    Do empty cylinders have the valves closed? [29 CFR 1910.253(b)(2)(iii) and (b)(5)(ii)(H) and 1926.350(a)(8)]

10.  Are valve-protection caps always in place on cylinders that are not in use? [29 CFR 1910.253(b)(2)(iv) and 1926.350(a)(1)]

11.  Is storage of fuel gas cylinders inside a building limited to a total gas capacity of 2,000 cubic feet or 300 pounds of liquefied petroleum gas (except for those being used or attached and ready to use)? [29 CFR 1910.253(b)(3)]

12.  Is a separate, specially constructed room or compartment provided to store cylinders that have more than 2,000 cubic feet total gas capacity or 300 pounds of liquefied petroleum gas? [29 CFR 1910.253(b)(3)(i)]

13.  Are stored oxygen cylinders separated from fuel-gas cylinders or combustible materials (especially oil or grease) by at least 20 feet, or by a noncombustible barrier at least 5 feet high with a fire-resistance rating of at least one-half hour? [29 CFR 1910.253(b)(4)(iii)]

14.  Are cylinders, cylinder valves, couplings, regulators, hoses, and apparatus kept free from oily and greasy substances? [29 CFR 1910.253(b)(5)(i) and 1926.350(i)]

15.  Are employees required to handle oxygen cylinders with oil- and grease-free hands or gloves? [29 CFR 1910.253(b)(5)(i) and 1926.350(i)]

16.  Is care taken to ensure cylinders are not dropped, struck, handled roughly, or permitted to strike each other violently? [29 CFR 1910.253(b)(5)(ii)(B), (b)(5)(ii)(O), and (b)(5)(iii)(B); and 1926.350(a)(3)] Note: Cylinders may be moved by tilting and rolling them on their bottom edges, but a cylinder cart is strongly recommended.

17.  Is using valve-protection caps prohibited for lifting the cylinder from one vertical position to another? [29 CFR 1910.253(b)(5)(ii)(C) and 1926.350(a)(5)]

18.  Unless the cylinders are secured on a special truck, are regulators removed and valve-protection caps installed before cylinders are moved? [29 CFR 1910.253(b)(5)(ii)(D) and 1926.350(a)(6)]

19.  Do cylinders without fixed hand wheels have keys, handles, or nonadjustable wrenches on the valve stems while the cylinders are in service? [29 CFR 1910.253(b)(5)(ii)(E) and 1926.350(d)(2)]

20.  Are cylinder valves closed when work is finished and before cylinders are moved? [29 CFR 1910.253(b)(5)(ii)(F) and (b)(5)(ii)(G) and 1926.350(a)(8)]

21.  Are cylinders kept far enough away from the welding or cutting operation so that sparks, hot slag, or flames will not reach them? Or, are fire-resistant shields provided? [29 CFR 1910.253(b)(5)(ii)(I) and 1926.350(b)(1)]

22.  Are cylinders placed where they cannot become part of an electrical circuit? [29 CFR 1910.253(b)(5)(ii)(J) and 1926.350(b)(2)]

23.  Is using cylinders as rollers or supports prohibited? [29 CFR 1910.253(b)(5)(ii)(K) and 1926.350(c)(1)]

24.  When cylinders are hoisted, are they secured on a cradle, slingboard, or pallet? [29 CFR 1926.350(a)(2)] Note: Cylinders may not be hoisted or transported by magnets or choker slings. HIERARCHY OF CONTROL FOR CONFINED SPACE HAZARDS

25.  Is using a hammer or wrench to open cylinder valves prohibited? [29 CFR 1910.253(b)(5)(ii)(Q)] Note: If valves cannot be opened by hand, notify the supplier.

26.  Is a policy in place to report problems promptly to the supplier? [29 CFR 1910.253(b)(5)(ii)(R)(1)] Note: Employees should not attempt to repair a cylinder.

27.  Are fuel-gas cylinders placed with the valve end up whenever they are in use? [29 CFR 1910.253(b)(5)(iii)(A) and 1926.350(b)(3)]

28.  Are compressed-gas cylinders secured in an upright position so they cannot fall or be knocked over? [29 CFR 1926.350(a)(9)] Note: Use a suitable cylinder truck, chain, or other steadying device.

29.  Before connecting a regulator to a cylinder valve, do employees open the valve slightly and close it immediately? [29 CFR 1910.253(b)(5)(ii)(P) and (b)(5)(iii)(C) and 1926.350(d)(1)] Note: Open the valve while standing to one side of the outlet; never in front of it. Never crack the fuel-gas or oxygen cylinder valve near other welding work or near sparks, flames, or other possible sources of ignition and combustion.

30.  Before a regulator is removed, is the cylinder valve closed and the gas released from the regulator? [29 CFR 1910.253(b)(5)(iii)(D) and 1926.350(d)(4)]

31.  For torches or other devices equipped with shutoff valves, is the fuel gas from cylinders only used through a suitable regulator to reduce the pressure? [29 CFR 1926.350(d)(3)]

32.  If cylinders have leaky valves or fittings that cannot be stopped by closing the valve or tightening the gland nut, are cylinders immediately taken outside away from sources of ignition and slowly emptied? [29 CFR 1910.253(b)(5)(iii)(F) and 1926.350(d)(5)]

33.  Is tampering with safety devices prohibited? [29 CFR 1910.253(b)(5)(iii)(H)]

34.  Are cylinder valves always opened slowly? [29 CFR 1910.253(b)(5)(iii)(J) and 1926.350(d)(2)]

35.  Do employees know not to open acetylene cylinder valves more than 1-1/2 turns of the cylinder, and preferably no more than 3/4 of a turn? [29 CFR 1910.253(b)(5)(iii)(K) and 1926.350(d)(2)]

36.  Is flash-back protection provided by an approved device that will prevent flame from passing into the fuel-gas system? [29 CFR 1910.253(e)(3)(ii)(C)(3)]

37.  When parallel lengths of oxygen and fuel-gas hose are taped together for convenience or to prevent tangling, is four inches (or less) of every 12 inches of hosed taped? [29 CFR 1910.253(e)(5)(ii) and 1926.350(f)(2)]

38.  Are the fuel-gas hose and oxygen hose easily distinguished from each other? [29 CFR 1926.350(f)(1)]

39.  Are all hoses inspected at the beginning of each day? [29 CFR 1926.350(f)(3)]

40.  Are leaking, defective, burned, or worn hoses removed, repaired, or replaced? [29 CFR 1910.253(e)(5)(v) and 1926.350(f)(3)]

41.  Are hose couplings of the type that cannot be unlocked or disconnected by a straight pull without rotary motion? [29 CFR 1926.350(f)(5)] FIRE LOAD CALCULATION

42.  Are boxes used for the storage of gas hose ventilated? [29 CFR 1926.350(f)(6)]

43.  Are hoses, cables, and other equipment kept clear of passageways, ladders, and stairs? [29 CFR 1926.350(f)(7)]

44.  Are clogged torch-tip openings cleaned with suitable cleaning wires, drills, or other devices designed for this purpose? [29 CFR 1926.350(g)(1)]

45.  Are torches inspected at the beginning of each day for leaking shutoff valves, hose couplings, and tip connections? [29 CFR 1926.350(g)(2)]

46.  Are defective torches removed from use? [29 CFR 1926.350(g)(2)]

47.  Are torches lighted by friction lighters or other approved devices? [29 CFR 1926.350(g)(3)] Note: Torches should not be lighted by matches or from hot work.

48.  Are regulators (including gauges) repaired only by skilled mechanics who have had proper instruction? [29 CFR 1910.253(e)(6)(ii)]

49.  Are gauges on oxygen regulators marked USE NO OIL? [29 CFR 1910.253(e)(6)(iii)]

50.  Are union nuts and connections on regulators inspected before use to detect faulty seats that may cause leakage of gas when the regulators are attached to the cylinder valves? [29 CFR 1910.253(e)(6)(iv)]

SCBA Inspection Checklist

SCBA Inspection Checklist

CHECKLIST FOR HYDRA INSPECTION

CHECKLIST FOR HYDRA INSPECTION

EMERGENCY EVACUATION – 12 Steps to Personal Safety

EMERGENCY EVACUATION – 12 Steps to Personal Safety

1)          Stop work

2)          Do not leave your work place

3)          Do not panic or spread rumors

4)          Listen to the instructions on the  PA (Public address) system or given  by  safety squad

5)          While awaiting evacuation orders, put away your valuables, if any.

6)          Stay ready for evacuation. Do not carry any weight on your person

7)          On receiving orders to evacuate the Area, follow the evacuation route announced on the PA system or as directed by the ERT.

8)          Do not run, overtake or push anyone on your way. Do not return to the Area at any stage for any reason whatsoever. Prevent a stampede.

9)          Move quickly in an even, continued and orderly flow until you reach the open area

10)     On searching the open Area, proceed to the designated assembly area.

11)     Look for your friends who have come to office and are yet to reach the assembly area. Give names of such persons to your ERT Leader.

12)     Wait for further instructions and do not leave the assembly area unless instructed by the Area marshal.

FORKLIFT SAFETY TIPS - 1

FORKLIFT SAFETY TIPS - 1

Safe Operation

Always:

Wear appropriate personal protective clothing as provided by employer. Hard hat, protective
footwear and high visibility clothing are recommended as a minimum when working around
forklifts. Other equipment may be needed depending on the working environment
Carry out a pre-operation check of the forklift
Report the defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
Look all around before moving off
Look in the direction of travel
Travel at a speed suitable for the location and the load carried
Travel with the forks lowered, but clear of the ground
Watch out for pedestrians
Avoid sudden stops and violent braking
Take care when driving on wet, icy , slippery or loose surfaces
Slow down at corners, doorways, and at danger spots
Sound the horn several times when approaching blind corners, exits and entrances

Ensure the reverse horn is working
Switch off and remove the key before leaving the forklift. Place the key in a safe location when
driving task is completed
Apply the parking brake before leaving the forklift
Face the forklift and use the steps and handholds when getting in or out of the vehicle. Use three points of contact.

Park in the designated place.
Report any accidents or near misses to a supervisor

Never :

 Operate a forklift unless you are trained, competent and authorised to do so
 Use a forklift or equipment you know is not working properly
 Operate controls from outside the cab, unless it is designed so you can do this
 Stand on or near the controls to reach the load or anything outside the cab
 Start or stop suddenly
 Make abrupt or quick turns
 Travel on uneven ground unless the forklift is suitable for this
 Run over unprotected cables or flexible pipes
 Try to carry out repairs – leave this to a qualified maintenance engineer
 Operate a forklift when under the influence of alcohol or drugs [prescribed or illegal]
 Use mobile phones or other hand-held devices while operating the forklift
 Use an attachment unless a competent person, an authorised dealer, or manufacturer has   derated   the forklift [reduced actual capacity]

Sample & Simple JSA - Job Safety Analysis

Sample & Simple JSA - Job Safety Analysis

Job  Safety  Analysis Sheet
JOB  DESCRIPTION: Gas Cutting					JSA  No.
Facility:		Work Area / Equipment:			Permit No. Date:
PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Face Shield, Safety Goggles, Hand Gloves (Cotton &  Leather), Coverall, Multi Gas Detector.
SEQUENCE  OF  BASIC JOB  STEPS	POTENTIAL HAZARDS		Yes / No	PRECAUTIONS
Planning	Presence of Flammable / Toxic Vapor or Liquid			Ø  Ensure the pipeline / equipment to be gas cut is isolated, depressurized, drained, flushed, and purged as required for safe execution of the job. Ø  Ensure the worksite is free from flammable / toxic vapor or liquid.
	Fire & Explosion			Ø  The entry of non – certified tools / equipment / Mobile Plant are to be authorized under appropriate Work Permit. Ø  Keep the fire extinguishers & fire hoses in ready condition. Ø  Keep trained fire watch as standby.
	Non – compliance of KOC F & S Regulations and HSE MS Procedures			Ø  Refer HSEMS Procedures - Doc. No. SA.KOC.021 ‘Welding & Cutting’; and Doc. No. SA.KOC.004 “Permit to Work” as well as Chapter -16 “Welding” of KOC F & S Regulations.
	Unintended Shutdown of Facility / Equipment			Ø  Asses & Identify the safety override (UV / IR Detector) required for the work.
	Unauthorized Work			Ø  Take a Hot Work Permit and other associated permits from Asset Owner.
Cutting	Defective Tools			Ø  Ensure the cutting torch, hoses & gas cylinders are free from defect.
	Heat Radiation			Ø  Wear the required PPE (Long Sleeve Coverall, apron, safety Goggle etc)
	Exposure to Hazardous Fumes			Ø  Ensure proper ventilation at the worksite.
	Burns			Ø  Wear long sleeved coverall & apron. Ø  Use leather hand gloves. Ø  Keep First Aid Kit at site.
	Falling Sparks / Hot bids			Ø  Enclose the work location through tarpaulin. Ø  Ensure no one is working below the location of gas cut.
	Oxy-acetylene Cylinders			Ø  Keep Oxy-acetylene Cylinders safely at least 5 meters away from the work location. Ø  Never use domestic LPG cylinder for cooking. Ø  Close the isolation valve at cylinders when not in use.
Windup & Housekeeping	Scattered Material			Ø  Ensure proper wind up & housekeeping at worksite. Ø  The accessories (torch, hoses & cylinders) not being used must be disconnected and stored separately.
Additional Hazards (Other than indicated above)
JSA Done By	Name:                                                                   Designation: Company: Contract No.(If Applicable): Signature:                                                             Date: